Industrial Solutions
  • Experience
    • Case Studies
    • Staff Profiles
    • Client List
  • Consulting
    • Strategic Deployment
    • Consulting Philosophy
  • Training
    • Lean 101
    • Lean Office
    • Lean Implementer Certification
      • Lean Implementer Documents
    • Value Stream Mapping
    • Workshops in Lean Tools
      • Kanban Workshop
      • 5-S Workshop
      • Cell Flow Workshop
      • Quick Changeover Workshop
      • Total Productive Maintenance Workshop
      • Training Within Industry Workshop
    • Measurable Management
    • Strategy Deployment
    • Team Event Facilitation
  • Products
    • Carts
    • Workstations
    • Flow-Racks
    • Supermarkets
    • Custom Design Services
  • Links
    • ISILeanTek.com
    • KristineSexter.com
    • OKAlliance.com
    • MaintenanceForProfit.com
    • LynnCo-SCS.com
    • Lean.org
    • ProductivityInc.com
  • Contact
    • Gerry Raubach
    • Colin Reed
    • Jack Reeder
    • Mark Bradway
  • Lean Implementer Documents
    • Tulsa Track 31 – Summer/Fall 2013 Lean Implementer Flier
    • Tulsa Track 32 – Summer/Fall 2013 Lean Implementer Flier
    • Oklahoma City Track 33 – Summer/Fall 2013 Lean Implementer Flier
    • PSI Registration Form

Case Studies

Home» Consulting » Case Studies

Quick Changeover



EA Rainey QCO Sub-Arc
Download Report above – PDF 7 Megs
Lean Event Report for GEA Rainey
Set-up Reduction on the Sub-Arc Welding Machines
Event dates: April 9-13, 2012
Objective
To reduce the changeover time by 50% for the Sub-Arc Welding Machines from 1.5-2.5 hours to 3/4-1.25 hours

Cellular Flow


Structure Flow
Download Report above – PDF 7 Megs

Lean Event Report for GEA Rainey
Initiating Lean Flow in Structure Bay
Event dates: September 12-16, 2011
Objective
To establish the Future State flow control devices in Structure Bay and begin their use.

Tube Finning Flow
Download Report above – PDF 7.4 Megs

Lean Event Report for GEA Rainey
Initiating Lean Flow in Tube Finning
Event dates: October 3-7, 2011
Objective
To propose and establish the Future State flow in Plant 5 Tube Finning production

Chock Kaizen Rpt
Download Report above – PDF 8.4 Megs

Lean Event Report for NewView Oklahoma
Chock Line Value Stream Map and Kaizen
Event dates: October 19-20, 24-28
Objective

  1. To create a current state Value Stream Map.
  2. To envision a future state Value Stream Map.
  3. Achieve future state process through Kaizen.

(c) 2013 Industrial Solutions